All about Tube Filling Machine

Tube fillers play an important role in modern packaging applications. In this guide, we will explore all the vital aspects of the tube filling machine.

Whether you want to learn about parts, classification, or working principles, all the information you are looking for is right here.

What are Tube-Filling Machines?

Tube-filling machines refer to machines that are specifically designed to fill various types of tubes with a variety of liquid substances. As such, tube-filling machines are commonly used in beverage, manufacturing, pharmaceutical as well as food industries.

Tube Filling Machine
Tube Filling Machine

Benefits of Tube Filling and Sealing Machine

Various industrial applications have employed this method in their production process. As such, this is attributed to the fact that the method is economical, aesthetically advantageous as well as reliable.

Cost-effective/Economical

The tube filling and sealing process is considered to be a significant method used in liquid industrial applications since it is cost-effective. Furthermore, this method is considered economical since it ensures that liquid substances are accurately filled in the tubes to avoid spillovers that could otherwise result in wastage.

Similarly, the tube filling and sealing industrial process is economical in the sense that it cuts down labor costs that could be incurred while manually filling the tubes by people. As such, this process only needs a single machine operator to instruct and operate the machine instead of employing many other workers.

Increased Productivity

The tube filling and sealing method is advantageous to various industrial applications since it ensures increased productivity in production. In this case, tube-filling machines are deemed to have a high production rate as opposed to manual human labor.

For example, these machines can approximately fill 125 tubes in a minute thus significantly helping in increasing sales. Moreover, the tube filling and sealing machines can also contribute to increased sales since it is reliable and effective. Handfilling can result in wastages and hence can jeopardize the reliability of tube production.

Increased Efficiency

Beverage and manufacturing industries have embraced the use of tube filling and sealing machines since they improve their production efficiency. As such, the machines have a high filling accuracy and utilize the limited resources used in the production process.

Furthermore, once the machines have been instructed by the operator to produce a given number of tubes, the chances of underproduction or overproduction are very minimal and are almost close to zero.

Consistency and Reliability

These machines are similarly reliable and consistent to work with. As such, the machines can be relied upon for long-term and consistent production. Additionally,  their reliability can also be based on the uniformity of products in that it ensures that the tubes are filled with exact amounts of substances.

Multiple Task Performance Abilities

In this case, such machines can perform more than one function at a given time. For example, they can be instructed to fill various types of liquids at ago such as highly viscous, liquids and less viscous liquid substances.

Tube Filling and Sealing Machine
Tube Filling and Sealing Machine

Parts of Tube Filling and Sealing Machines

Tube filling and sealing machines are made up of different parts that work together to ensure effective tube filling.

Let’s look at some of the most common components:

Nozzles

Tube-filling machines are composed of filling nozzles that serve as a significant part of the tube-filling process. The filling nozzles are normally made of different sizes depending on the type of liquids they are intended to fill.

For example, filling nozzles can be made relatively large to fill tubes with highly viscous substances such as paste.  Similarly, the size of the nozzles of filling machines can also be made thin for tubes that are intended to hold liquids with low density.

Control Chamber/Unit

The control unit is also a significant part of the tube-filling machine. As such, this part is termed the main part of the machine since numerous working components are housed inside this unit. Similarly, it is designed to control the performance of the tube filling system as well as regulate the performance of the system.

Modern tube filling and sealing machines are made with automated control units that execute functions such as regulation and control. As such, they are made with buttons that can be used to adjust regulate and perform various functions at ago. These functions include increasing the tube filling speed among others.

Body

The tube filling and sealing machine consists of a body that is mainly made of a metallic material. It serves as one of the significant parts of the machine in that it houses all the other components of the machine.

Additionally, the body is made from materials that have high tensile and mechanical strength since they can withstand high pressure that could otherwise cause them to break.

For example, the most preferable material used in the making of tube filling and sealing machine bodies is stainless steel. This is because they have a strong tensile and mechanical strength therefore guaranteeing the lifespan of the machines.

Pumps

They are sometimes referred to as dosing pumps and are used for the displacement of substances. As such, dosing pumps are connected to dosing units to ensure that they fill the correct amount of substance to this unit.

Additionally, these pumps are normally made multi-purpose in that they have a two-way operation system. In this instance, they can be operated manually or automatically using internally enabled electric motors.

Coding Jaws

Coding jaws are equally important parts that constitute a tube filling and sealing machine. As such, they are designed to control and regulate the performance of the system depending on the demands of the manufacturers.

Safety System

The safety system in a tube filling and sealing machine serves as an important part of the system. It ensures the safety of all other parts of the system by alerting the operators whenever there is a system malfunction. As such, this prevents further damage and breakdown of parts that might compromise the quality of products.

The safety system is designed to alert the operator by ringing an alarm which serves as a warning signal. Most advanced tube filling machines are designed with the ability to conduct a self-test within themselves in case of machine malfunction and troubleshoot to mitigate the problem.

Hopper

Hoppers in tube filling machines refer to funnel-like parts that significantly help in the composition of the materials into the equipment. Similarly, hoppers are made adjustable to regulate and control the displacement of filling substances from various places.

Tube Holders

Since the tube filling machine can produce up to 125 tubes per minute, empty tubes need to be held firmly into position to ensure effective filling and avoid spillovers that could otherwise result in losses.

As such, the rotating speed of tube holders is expected to be equivalent to the filling rate of discharging tubes. This ensures accurate filling of substances, avoids wastage through spillovers as well as ensures consistency.

Tube Filling and Sealing Machine Parts
Tube Filling and Sealing Machine Parts

Storage Chamber/Unit

A storage chamber in a tube-filling machine is responsible for holding substances that await to be filled in the tubes. This chamber is commonly made up of materials with high mechanical strength such as steel that cannot be easily affected by an increase in pressure of the substance.

How Tube Fillers Work

Tube filling and sealing machines may have a two-way working principle that can either be manual or automated. However, in recent times, most commonly produced tube fillers have been designed automated thereby making them simple to operate.

As such, most of the functions are machine operated aided by the monitor that is used to instruct and control various production processes such as increasing the filling speed. Furthermore, the whole process from filling empty tubes to packaging the final product is automated.

Similarly, this process is automated and it is aided by the monitor which is used for inserting production instructions. Notably, tube filling and sealing machines have different types of fillers depending on the type of substance being worked upon. For example, they include liquid, gas as well as adhesion fillers.

Furthermore, the filling technique for tube fillers includes vacuum filling technique, gravity as well as volumetric filling technique. Vacuum fillers operate with the use of a vacuum that is created to ensure that the filling substance is sucked into the tube from the hopper.

On the other hand, gravity gravity-filling technique significantly utilizes the pull of gravity. As such, the force of gravity necessitates the movement of filling substances from the hopper to the necessary part. Volumetric fillers on the other hand utilize volumetric pumps during their operation. As such, these pumps are used to dispense filling substances from the hopper to the tubes.

Tube Filler Flow Chart
Tube Filler Flow Chart

Types of Tube Filling Machines

Tube filling machines come in different types depending on the cost, production ability as well as fabrication material. Below are some of the common types of tube filling and sealing machines.

Semi-automatic Tube Filler

These types of tube fillers are partially automatic and partially manual. They are commonly employed in small-scale industrial applications that engage in less production. As such, these machines are designed with sensors for temperature control hence significantly contributing to the effective production process.

They are relatively smaller in size as compared to fully automatic tube fillers since they are less efficient than fully automatic tube fillers. They employ dual sealing mechanisms in that they use both manual and automatic properties. Such types of tube fillers are commonly employed in pharmaceutical industries.

Semi Automatic Tube Filler
Semi Automatic Tube Filler

Ultrasonic Tube-Filling Machines

This is a common type of tube-filling machine used in various industrial processes such as in the food, beverage, processing, and manufacturing industries. It uses an ultrasonic sealing mechanism. As such, this is attributed to the fact that they produce strong tube seals that are not easily damaged.

Similarly, it is fast as compared to other types of tube-filling machines in terms of production speed.

This type of tube filling and sealing machine employs the use of sound waves that are of high quality that result in the creation of heat and friction. The resultant heat created is significantly used in the bonding process in that it ensures the creation of a strong bond for seals.

Ultrasonic Tube Filling Machine
Ultrasonic Tube Filling Machine

Rotary Tube Filling Machine

This is also an important type of tube filling and sealing machine commonly used in the pharmaceutical industry. Furthermore, a rotary tube-filling machine consists of adjustable parts and rotary fillers that are significantly important in the tube-filling process.

These types of machines employ various methods such as trimming and folding in the filling of tubes. Moreover, these machines are automated in the sense that they perform all the production functions such as aligning the empty tubes in place for filling to take place. The method similarly utilizes a hot sealing mechanism.

Rotary Tube Filling Machine
Rotary Tube Filling Machine

Fully Automatic Tube Fillers

As opposed to semi-automatic tube fillers, this type of filler is fully automated. They are relatively bigger than the semi-automatic tube fillers and are more efficient and reliable machines to work with.

However, this type of tube filling and sealing machine is deemed expensive to purchase despite being the most convenient type of tube filler.

These type of tube fillers employs a hot air sealing mechanism during their operation. As such, this helps them to be convenient for use as they have high accuracy as well as efficiency. In the same way, it guarantees the reliability of the machine.

Fully Automatic Tube Filler
Fully Automatic Tube Filler

Aluminum Tube Fillers

Aluminum tube fillers are a common type of tube fillers that are made from aluminum material. As such, they are mainly used for filling aluminum tubes. This type of tube filler also employs an impulse sealing mechanism that helps them to effectively fill the tubes.

Additionally, these types of tube fillers are preferred for various industrial applications since they are durable.

Aluminum Tube Filler
Aluminum Tube Filler

Plastic Tube Filler

They are termed plastic tube fillers in that they are made out of plastic materials. They are commonly used type of tube fillers since they are economical to use in the sense that they are cheaper to purchase.

They are similarly used for the storage of substances that could otherwise react with metals.

Plastic Tube Filler
Plastic Tube Filler

Uses of Tube Filling Machines

Tube-filling machines have various industrial applications in modern-day life. Below are some of the various uses of the tube-filling machines discussed above.

Food Industry

Various tube filling and sealing machines have significantly transformed the production process in the food industry. Examples of the use of tube-filling machines in the food industry include;

  • Jam and jelly production.
  • Production of sauces such as ketchup and mayonnaise.

Pharmaceutical Industry

The pharmaceutical industry has also benefited from such filling machines in various ways. Key areas that have specifically benefited in this industry include;

  • The manufacturing of dental-related products.
  • Making creams and ointments.

Cosmetics Industry

The cosmetic industry has equally benefited from tube-filling machines in various ways. Below are some of how this industry has gained from the use of these machines;

  • Manufacture of hair products.
  • Manufacture of lotions and creams such as nice and lovely.

Automotive Industry

Used in the production of automotive products such as glues, grease, and lubricants.

Conclusion

In a nutshell, tube filling and sealing machines have had far-reaching implications for various industrial applications. As such, this has ensured economical, effective, reliable, and increased productivity in the production sector of various industries.

More Resources:

Features of Tube Fillers – Source: LOM

Tube Filling Machines – Source: LOM

Tube Labeling Machine – Source: LOM

Filling Machines – Source: WIKIPEDIA

Update cookies preferences
Scroll to Top

Get a Quick Quote!

x