Jam and Jelly Packing – The Ultimate Guide

Jam and jelly are culinary delights revered for their sweetness and flavor. To preserve their flavor and elevate their shelf life, you must package them appropriately. Here is everything you need to know about jam and jelly packaging.

Why Proper Jam and Jelly Packing is Essential

Jam and Jelly Packaging
Jam and Jelly Packaging

In addition to securely holding your jam or jelly, proper packaging also safeguards your jam’s flavor and deliciousness. Here are more reasons explaining why you need to practice proper jam and jelly packaging.

  • Preserving Flavor: Packaging your jam or jelly in high-quality containers and sealing it securely, ensures that the authentic flavor of your product is preserved. It averts contamination, which can alter your jam’s flavor.
  • Product Presentation: Packaging your jam and jelly in aesthetically appealing containers, branded with your business’s name or logo enhances your product’s aesthetic profile. This often translates into more sales.
  • Averting Contamination: Rightly packaging your jam and jelly is also a hygienic measure designed to prevent the entry of contaminants into your product. This also helps you comply with hygienic regulations and standards.
  • Prolonging Shelf Life: Proper packaging minimizes the risk of microbial growth thereby prolonging your product’s shelf-life. It also mitigates the process of oxidation, which can cause premature spoilage.
  • Preserving Freshness: Improper packaging may expose your jam or jelly to impurities, which can cause premature spoilage. However, packing it rightly keeps off these pollutants thereby preserving freshness.

Types of Jam and Jelly Packaging Machines

Jam and jelly are culinary products characterized by a considerably higher viscosity. This means that to package them you will need specialized fillers. Luckily, there are varying types of jam and jelly-filling machines for you to exploit.

Jam and Jelly Piston Fillers

Piston-filling machines are broadly utilized to package viscous fluids thanks to the dispensing technology they exploit. They are powered by pistons and this mechanism ensures that only precise amounts of jam or jelly are injected into your respective jars. Jam and jelly piston filling machines are also accommodative of differently sized and designed containers.

Jam and Jelly Piston Filler
Jam and Jelly Piston Filler

Jam and Jelly Rotary Filling Machines

Rotary fillers are primarily renowned for their multiple filling heads mounted on a rotating stand. As such, they are capable of dispensing your jam or jelly into multiple containers simultaneously. As such, you get to enjoy faster filling rates and accurate capacities.

Jam and Jelly Rotary Filling Machine
Jam and Jelly Rotary Filling Machine

Jam and Jelly Gravity Packaging Machines

Gravity-filling machines for jam and jelly are more suited to packing jams and jellies with relatively low viscosities. They inject predetermined volumes of jam or jelly into specialized containers by exploiting the natural force of gravity. This translates into a comparatively lower price tag.

Jam and Jelly Gravity Packaging Machine
Jam and Jelly Gravity Packaging Machine

Form-Fill Seal Jam and Jelly Filling Machines

Form-fill seal machines integrate multiple functions, making them perfect for packaging and sealing jams and jellies. They come with a linked sealing machine making them ideal for packaging jam and jelly for the on-the-go consumers. Form-fill seal machines particularly favor pouches and sachets as the main packaging containers.

Form Fill Seal Jam and Jelly Packaging Machine
Form Fill Seal Jam and Jelly Packaging Machine

Jam and Jelly Tube Filling Machines

These are specialized jam and jelly filling machines designed to dispense jams and jellies into squeezable tubes. They can be engineered to utilize two filling techniques; linear filling or rotary filling. Advanced tube-filling machines come with separate sealing and trimming components, making it easier for you to achieve an airtight seal.

Jam and Jelly Tube Filling Machine
Jam and Jelly Tube Filling Machine

Volumetric Jam and Jelly Packaging Machines

Volumetric fillers for jam and jelly determine the appropriate fill level by measuring the volume of your jam or jelly.

As such, they come with cylinders, which measure the volume of your jam or jelly to be dispensed into each container. They are tremendously accurate and can be complemented with sealing and labeling systems.

Volumetric Jam and Jelly Packaging Machine
Volumetric Jam and Jelly Packaging Machine

Pump Filling Machines for Jam and Jelly

Jam and jelly pump filling systems come with specialized pumps, which dispense the jam or jelly from your bulk reservoir to the filling heads.

They are capable of handling jams and jellies with particulates making them all-purpose machines. Pump fillers often achieve high fill rates thereby enhancing your productivity.

Jam and Jelly Pump Filling Machine
Jam and Jelly Pump Filling Machine

What is a Jam and Jelly Packaging Line

A jam and jelly packaging line is an advanced machine featuring numerous components that are essential for dispensing, sealing, and labeling jam and jelly.

These components are typically interconnected thus facilitating nonstop filling, sealing, labeling, and coding. The primary components found in a jam and jelly packaging line include;

i. Bulk Reservoir: This packaging line comes with a large container specialized for holding your bulk jam or jelly before the filling process begins. The size of this reservoir may differ depending on your production demands.

ii. Filling Machine: The filling machine is the primary component of this packaging line. It consists of a system that dispenses your jam or jelly into your respective containers. Your jam and jelly filling machine may include filling systems such as;

  • Piston filler
  • Gravity filler
  • Rotary filler
  • Volumetric filler
  • Pump filler

iii. Conveyor System: To move your jam or jelly through the varying packaging systems, this packaging line comes with a conveyor system. This conveyor system takes your jam or jelly through the filling process, the sealing process, and the labeling process.

iv. Sealing Component: The jam and jelly packaging line features an interconnected sealing machine. This machine is responsible for sealing the containers filled with your jam or jelly.

v. Capping Machine: A packaging line designed to fill jam and jelly into bottles, comes with a capping machine. This machine places lids on your filled jam or jelly bottles before tightening them to avert spillage.

vi. Labelling Machine: Advanced packaging lines also come fitted with a labeling machine. This machine places labels articulating your product’s name, nutritional value, and branding information.

vii. Coding Machine: A coding machine comes at the end of your jam and jelly packaging line. This machine utilizes a laser code or an inkjet printer to imprint important information onto your packaged jam or jelly. This information may include expected expiry dates and a batch code.

 viii. Case Parker: A case parker is a machine that assembles multiple packed jam or jelly containers into a box. This makes it easier to transport your bulk jam or jelly containers.

Jam and Jelly Production Line
Jam and Jelly Production Line

Jam and Jelly Packing Process

Jam and jelly packing using machines occurs quickly and efficiently. However, it is a multi-step process that starts with sanitization and ends with labeling and coding. Here is a breakdown of these steps.

  • Sterilization: First, the packing machine is thoroughly cleansed and rinsed using clean water. The packaging containers are also cleansed using custom-made washers and this minimizes the risk of contamination.
  • Pre-Heating: This is an option step that applies to packaging machines reliant on hot-fill processes. This includes gently heating the empty containers to mitigate thermal shock.
  • Filling the Containers: The cleansed containers are then loaded onto a conveyor belt, which moves them to their respective filling heads. The filling process may differ depending on the type of your filling machine.
  • Precise Dispensing: To achieve a consistent and precise fill level, the jam or jelly is carefully measured before being dispensed into the respective jars. This is aided by the specialized sensors or weighing scales fitted onto your machine.
  • Headspace: Once the jam or jelly is dispensed into your respective containers, a headspace is created. This is normally a ¼ inch and it helps create a uniform fill level. Additionally, it helps preserve your jam’s or jelly’s quality.
  • Sealing the Packaged Jars: Subsequently, the precisely packed jars are loaded onto the conveyor belt, which delivers them to the sealing machine. Here, your packed containers are sealed tightly to avert spillage and contamination.
  • Labeling: After sealing, the sealed or capped containers are conveyed to a labeling machine, where they are branded with essential information. This can be done using printers or label applicators.
  • Coding: To complete the packaging process, your filled containers are then transported to a coding machine, where they are imprinted with batch codes. This process often involves the use of printers or laser codes.
  • Case Packing: Finally, the labeled and coded containers are conveyed to a case packing system, where they are carefully loaded into boxes. These systems rely on automated components or robotic arms to arrange the jam and jelly containers into boxes or cartons.

Jam and Jelly Sealing Machines

Jam and jelly sealing machines are advanced systems tasked with closing up your filled jam and jelly containers. These machines play an essential role in jam and jelly packaging and they are available in distinct forms.

  • Manual Jam and Jelly Sealing Machines: These systems are built for small-scale jam and jelly packaging. They come with a hand-operated lever, which simply seals your containers. They are, however, time-consuming and tiring.
  • Semi-Automatic Jam and Jelly Sealing Machines: These are upgraded versions of the manual sealing machines. To use them, you will be required to load the filled containers for sealing manually. However, the sealing process is automated.
  • Automatic Jam and Jelly Sealing Machine: These machines are fully automated meaning your manual input is hardly necessitated. They utilize innovative techniques like vacuum sealing hence the unrivalled sealing rates.

Jam and Jelly Labelling Machines

Jam and jelly labeling machines are tailored equipment designed to imprint product information on your jam and jelly containers. They provide essential information such as the nutritional value, your branding information, and expiry dates. Some common types include:

  • Rotary Labelling Machines: They come with a turntable where the filled and sealed containers are loaded and labeled as they rotate around the turntable.
  • Inline Labelling Machines: Inline labelers are designed to imprint labels on jam and jelly containers with minimal interruptions. As such, they achieve unmatched labeling speeds.
  • Semi-Automatic Labelling Machines: These labelers are custom-made for small operations. They marry manual input with automated labelling thus saving you time and energy.
  • Spot Labelling Machines: These labelers are engineered to display your product and brand information on a similar spot on all your jam and jelly containers.

Jam and Jelly Coding Machines

Jam and jelly coding machines are special-purpose devices uniquely designed to embed batch codes onto jam and jelly containers. They are also often utilized to input the expiry date on these containers. They are available in distinct varieties including;

  • Laser Coding Machines: These coders are designed to exploit laser technology to imprint distinct codes onto your jam and jelly containers.
  • Continuous Inkjet Printers:These are specialized printers that embed varying codes onto your containers using ink droplets.
  • Inline Coding Machines: Inline coding machines imprint varying codes onto your containers continuously and at high speeds.
  • Off-line Coding Machines: These coders are designed to embed codes onto your containers independently. They are suitable for relatively small coding operations.

Advantages of Utilizing Jam and Jelly Filling Machines

Whether you are a small-scale producer or a large-scale jam and jelly producer, utilizing a filling machine is guaranteed to be transformative. A filling machine will offer you more than just an enhanced output. Its rewards include;

  • Faster Production: As opposed to filling your jam or jelly using your own hands, utilizing a machine will boost your production tenfold. A machine can dispense your jam or jelly into numerous jars instantaneously.
  • Consistent Quality: Utilizing a jam and jelly filling machine minimizes the chances of impurities entering your jam or jelly. This ensures that your products exhibit a consistently high-quality standard.
  • Uniform Fill Level: A machine is less prone to errors meaning that you can achieve a consistent fill level. This can earn your customer’s trust.
  • Lower Labor Costs: A jam and jelly packing machine reduces the number of staff needed to package your jam or jelly. This translates into reduced labor expenses.
  • Prolonged Shelf Life: These machines offer more than just packaging efficiency. They feature a sealing component, which ensures your jam and jelly are securely packed and sealed.
  • High Hygiene Standards: Packing your jam or jelly using a filling machine minimizes the risk of contamination. With manual packaging, there is a risk of impurities finding their way into your jam or jelly.
  • Reduced Wastage: Jam and jelling packing machines dispense accurate amounts of jam or jelly. This prevents overfilling which can lead to spillage.
  • Minimized Downtime: These systems are less prone to breakdowns meaning you can package your jam or jelly continuously for hours.
  • Aesthetic Appeal: A filling machine gives you accurately packaged jams and jellies, which are eye-catching. This elevates your sales by attracting more customers.

Types of Containers Used for Jam and Jelly Packaging

The type of container storing your jam or jelly has a huge impact on your product’s visual appeal. It also impacts your jelly’s freshness hence it is paramount that you settle on the ideal packaging container. Some of the options you can deliberate on include;

Jam and Jelly Jars

Jam and jelly jars come in varying designs and sizes making them the perfect container for most small-scale and large-scale operations. They are primarily manufactured using plastic or glass and they are capable of achieving an airtight seal. This ensures that they are capable of maintaining the freshness and flavor of your jam or jelly.

Jam and Jelly Bags.

These are specially manufactured bags primarily utilized to package large volumes of jam and jelly. They are revered for their flexibility and scalability, which makes them a comparatively cheaper option than other container types. They are generally manufactured using polyester or food-grade plastic.

Jam and Jelly Bottles

Jam and jelly bottles are unique containers revered for packaging jam due to their classical appeal. They come in distinct shapes and designs making them a diverse option. Some of the most common jam and jelly bottle types include wide-mouthed jars and slender squeeze jars.

Jam and Jelly Tins

Jam and jelly tins are often preferred in jam and jelly packing due to their strength, which makes them quite durable. These tins are often manufactured from aluminum and tinplate. They keep your jam or jelly away from moisture and light, thus elevating their shelf-life.

Jam and Jelly Pouches

The use of pouches to package jam and jelly continues to gain traction thanks to their space efficiency and lightweight. They are typically manufactured from flexible plastic or foil laminate and this makes it easier for you to move your packaged jam and jelly. They are typically fitted with resealable closures.

Jam and Jelly Tubes

Jam and jelly tubes simply resemble the tubes used to package toothpaste. They are relatively light in weight and this is often a consequence of the material they are manufactured from. In most instances, this material is plastic or laminated aluminum. They are pretty squeezable meaning you will find it easier to draw jam or jelly from them.

Materials Used to Manufacture Jam and Jelly Packing Containers

The material used to manufacture your jam and jelly containers hugely impacts the flavor and safety of your jam or jelly. Most modern-day containers are manufactured using food-friendly materials like:

Glass

Glass has been used to manufacture jelly and jam containers for centuries. This extensive use of glass has been fueled by the unique features glass offers. For instance, it offers you transparency and is mainly inert.

Advantages of Glass Jam and Jelly Containers

  • Inert: Glass is essentially non-reactive meaning that your jam or jelly will retain its organic taste.
  • Premium Feel: Packaging your jam or jelly in a glass container is guaranteed to elevate your brand’s reputation since it is often associated with class.
  • Transparent: Glass is a transparent material and this allows your customers to have a peak of your jam or jelly. This elevates their aesthetic appeal.
  • Reusable: You can refill used glass jars with jam or jelly thus averting additional costs.

Plastic

Plastic is generally light making it a revered material for manufacturing jam and jelly containers. Plastic jam and jelly containers are often transparent, meaning you can see the content stored inside. They are primarily manufactured from polyethylene terephthalate, which is largely inert. The use of plastic is however limited to non-acidic applications only.

Advantages of Plastic Jam and Jelly Containers

  • Lightweight: Plastic is a naturally lightweight material and its use to manufacture jam and jelly containers, results in lightweight jars.
  • Shatterproof: Unlike glass jam and jelly containers, plastic ones can withstand cracking and breakages even when exposed to considerable pressure.

Metal

Metallic jam and jelly tins or cans are quite prominent across the globe. They are mainly used in large-scale jam and jelly manufacturing owing to their ability to withstand breakages. However, their use in relatively moderate and small-scale applications is not as common.

Advantages of Metal Jam and Jelly Containers

  • Extended Jam and Jelly Life: Metallic containers act as a shield keeping your jam and jelly from moisture and sun light. This mitigates oxidation resulting in a prolonged shelf-life.
  • Stackable: Metal hardly breaks meaning you can pile your metal cans on top of each other without worrying about breakages or spillages.

Jam and Jelly Packing Lids

Jam and jelly packing containers necessitate an airtight seal to conserve the tastiness and freshness of your jam or jelly. The difference in container design and size demands different lids. Here are the most commonly used jam and jelly packing lids.

  • Screw-on Lids: Screw-on lids provide you with an airtight seal by screwing the lid onto your jam and jelly container. They are commonly used with jam and jelly bottles, jars, and bags.
  • Twist-Off Lids: These lids can be mounted and unmounted by twisting them. They come with groves on their perimeter thus guaranteeing you a tight seal.
  • Button Lids: Button lids are often used to securely seal jam and jelly jars and tins. They are characterized by a central button, which when pressed opens the lid.
  • Snap-on Lids: To achieve a tight seal using these lids, you only need to press them downwards through the container’s neck. They are mostly compatible with retail packing containers.

For all your jam and jelly production line, LOM is a partner you can trust. Tell us what kind of machine you are looking for we will tailor a perfect solution for you.

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